The effect on energy efficiency of Yttria-Stabilized Zirconia on brass, copper and hardened steel nozzle in additive manufacturing

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Tarih

2022

Dergi Başlığı

Dergi ISSN

Cilt Başlığı

Yayıncı

MDPI

Erişim Hakkı

Attribution-NonCommercial-NoDerivs 3.0 United States
info:eu-repo/semantics/openAccess

Özet

This study aimed to investigate if a thermal barrier coating (TBC) affected the energy efficiency of 3D printers. In accordance with this purpose, the used TBC technique is clearly explained and adapted to a nozzle in a simulation environment. Brass, copper, and hardened steel were selected to be the materials for the nozzles. The reason for the usage of a thermal barrier coating method is that the materials are made with low thermal conductivity, which reduces the thermal conductivity and energy losses. Yttria-stabilized zirconia was used to coat material on brass, copper, and hardened steel. To prevent temperature fluctuations, yttria-stabilized zirconia together with a NiCRAl bond layer was used and, thus, heat loss was prevented. Additionally, the paper addressed the effects of the coating on the average heat flux density and the average temperature of the nozzles. In addition, by means of the finite element method, steady-state thermal analyses of the coated and uncoated nozzles were compared, and the results show that the thermal barrier coating method dramatically reduced energy loss through the nozzle. It was found that the average heat flux was reduced by 89.4223% in the brass nozzle, 91.6678% in the copper nozzle, and 79.1361% in the hardened steel nozzle.

Açıklama

Anahtar Kelimeler

Energy Efficiency, NiCRAl, Yttria-stabilized Zirconia, 3D Printer, Brass, Copper, Hardened Steel Nozzle, Finite Element Method

Kaynak

Coating

WoS Q Değeri

Q2

Scopus Q Değeri

Q2

Cilt

12

Sayı

5

Künye